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Development and implementation of cost reduction strategies in overall logistics systems in Global businesses

 

Introduction

            Logistics is about operations and execution, and that makes it a people business. The raw talent is there. One of the next big challenges will be in ensuring that logistics professionals already in the field and those entering from other disciplines or from the education system have the right skill sets to survive and thrive. That will be no small challenge given the pace of change.

            The need to go beneath surface logistics is particularly important for international network organizations. Similar surface operations in different countries may belie very different goals and motivations among the network’s organizational nodes in their respective countries.

Despite all the talk about reducing inventories and improving distribution networks, manufacturers are paying more to move and handle their goods. The cost of the global business logistics system swelled to hundreds of billions in amount in the past years. There is therefore a need to develop and implement cost reduction strategies in overall logistics systems in global businesses. The challenges to keep goods moving fast, efficiently, and at a reasonable cost seem to be mounting from every direction, but the tools to deal with those challenges are readily available and just needs to developed and implemented by various companies dealing with logistics.

 

Context

            Value activities within any organization are divided into two general categories, primary and secondary activities. Primary activities are grouped into five specific categories: (1) inbound logistics, (2) operations, (3) outbound logistics, (4) marketing and sales, and (5) service. Inbound logistics are those activities concerned with receiving, storing and disseminating inputs of the product. Operations are responsible for converting inputs into finished products. Outbound logistics are those activities associated with collecting, storing and distributing the product to customers. Marketing and sales concern those activities connected with providing the means by which customers buy the product and are persuaded to do so. Finally, service involves those activities that enhance or maintain the value of the product (Anderson, et al, 1993).

            Secondary, or support activities, support the primary activities and each other. These activities include procurement, technology development, human-resource management and the development of the firm’s infrastructure. ‘Procurement’ refers to the purchase of inputs not directly associated with the product. They may be purchased anywhere in a firm’s value chain. Technology development activities are concerned generally with the improvement of the product. Human-resource management involves the hiring, training and motivation of personnel. Finally, ‘firm infrastructure’ refers to those activities (such as the accounting and legal activities) that might be considered as overheads (Anderson, et al, 1993).

            Some or all of the primary and support activities may apply to a particular firm, depending on the complexity of the firm and its industry. Nevertheless, all of a firm’s activities are assigned a place within the value chain with regard to their economic impact on cost, and potential benefit to differentiation. In other words, the categorizing of activities is in accordance with their contribution to a firm’s competitive advantage. This systematic and integrative approach to value-chain analysis allows all possible sources of competitive advantage to be revealed (Anderson, et al, 1993).

 

Within the context of a company’s value chains, inbound logistics include activities which may or may not be a source of competitive advantage. To the extent that they are, suppliers are found to be a positive competitive force, but as existing rivals apparently benefit equally from their influence, this essentially nullifies any potential differentiation effect from inbound logistics (Elkin, 1998).

            Outbound logistics—that is, activities which occur between the time the product is produced and subsequently received by the buyer—though important in general, are not significant as a source of differentiation. Because buyers have substantial bargaining leverage, they simply require these companies to provide the products requested, to a desired specification on demand. This is also expected to imply prompt and reliable delivery (Elkin, 1998).

            Of particular importance and that which is the subject of this paper is the rising cost of logistics, or the movement and distribution of a company’s finished goods and products. There is lately an increasing problem of the rising costs of logistics in global businesses.

            One school of thought views logistics as the umbrella strategy for many of the concepts we are discussing here - they are all relegated to implementation alternatives. Certainly the definition of logistics is: ‘organizing, moving and supplying’ and as such could encompass supply as well as demand. However, at a strategic level, the view is taken that logistics deals mostly with the micro activities (such as transportation) that take place after the production of a good or service (the demand side) in order to provide value in customer service. As such, it is a subclass of the supply network strategy, and sometimes even subsumed in supply chain strategy. However, if the demand side of a supply network assumes strategic importance for an organization (in e-commerce for example), a logistics operations strategy can be developed. It will concentrate upon distribution facility elements of supply rather than the whole (as in the wider supply chain strategy or supply network strategy) (Lowson, 2002). Logistics has adopted a more strategic role with increasing globalization and the trend for geographic dispersal of firms.

            One of the things that has been a driving force in the increasing costs, not only in logistics, but virtually in everything is the advancement of technology. It is perhaps the number one thing that drives the costs to increase. The technology development activities have, for the most part, been generated within organizations. Technology development to a commercial stage, meeting or exceeding competitive product specifications, cost reduction efforts--these are all efforts that can, for the most part, be developed and defined within the organization and applied generally as part of the total product strategy.

 

Customer service for specific product problems is usually a considerably smaller component of the overall technology development effort. Basically, it involves development work focused on problems a customer is experiencing in using the product. While directed toward service for a particular customer, the effort can often lead to increased volume and/or new applications. Even though short-term and specific, the capability of providing this type of technology development can be a key factor in marketing success (Watkins, 1998).

            It is undoubtedly an overworked cliché to state that manufacturing cost reduction programs, combined with effective utilization of available resources, will contribute significantly to the success of any entrepreneurial venture. Like many clichés, however, it is, first of all, true, and secondly, sometimes neglected to the detriment of the overall business effort.

This is particularly true in situations where the product is an innovative, high-tech creation that appears to overshadow other products directed toward the same market segment. Sometimes the technical "glamour" of the product can overshadow such mundane considerations as manufacturing cost, energy and labor utilization, and laboratory effort. Nevertheless, the planning and formulation of a technology development program without careful consideration of cost reduction opportunities can have a serious impact on the proverbial bottom line (Watkins, 1998).

Product differentiation and competitive performance will carry the product through the early phases of the product cycle, but sooner or later effective manufacturing cost control techniques will have to be included as objectives of any technology development program. This is also a driving force for the increasing costs of logistics. Labor is also regarded as one of the main cost-driver, with transport costs also being important, and given the technological choice of ultrasound equipment it was felt that there were few opportunities for reconfiguring the value chain of a company (Anderson, et al, 1993).

            Exceptions in documentation are one thing that will trigger a response and can slow the movement of goods. Accurate data collection and effective communication are tools that will avoid adding time and cost to the flow of goods in commerce, and those tools are readily available to manufacturing and distribution companies at reasonable costs. Further developments in these tools and better pricing will likely result as the adoption curve rises.         

            For a carrier, a new piece of business may represent a long-standing relationship between a consignee and its supplier. That's an exception for the carrier that can be easily resolved by the consignee. More shippers are looking at their carriers a little more closely as well. One of the requirements that companies look for in a carrier is affordable logistics.

Alternatives that benefit both shippers and carriers by reducing costs and optimizing network efficiency may be expanding, but not as fast as some costs are rising. Insurance costs have risen as much as 300% for carriers. Some smaller carriers have elected to "run naked" (uninsured). This can put the shipper at risk should one of those carriers be involved in a serious accident (Transportation and Distribution, 2002). Therefore companies involved in logistics should come up with strategies that can help cut costs or else their clients will look for other cheaper alternatives.

 

Recommendations

            First and foremost, to effectively control costs as well as resources, the company should consistently pursue cost reduction/efficiency initiatives and should not delay taking any action if the need arises. The company should target what they perceived as low entry cost service industries as alternatives to their own rapidly declining trades. With the presence of competitive pressure, the owner-manager should sympathize with the notion of defensive strategy.

            For companies, costs should be split up into fixed and variable costs, and marginal cost should be calculated. A capacity output should be recognized. Any owner or manager involved in logistics should think of himself as following a focus strategy with an emphasis on cost reduction, rather than product differentiation (Anderson, et al, 1993).

As mentioned, labor was regarded as the main cost-driver, with transport costs also being important, and given the technological choice of ultrasound equipment it was felt that there were few opportunities for reconfiguring the value chain. The owner or manager should therefore perceive his firm as a low-cost operation, which aimed to achieve an operational cost minimum. In pursuing this cost-focus strategy the owner-manager will be unsympathetic to notions of responding to attacks on his strategy. On one level he would feel that it was very hard in any case to discover potential moves. On another level he would also feel that if the value chain were not susceptible to reconfiguration, and cost was being tightly controlled, this was the best passive deterrent (Anderson, et al, 1993).

            Management of logistics operations should use market research of any kind, and the forecasts of outside bodies like trade associations should also be taken into consideration. A price reduction by the management would bring forth a price reduction by their strongest competitors, irrespective of whether business conditions were normal, buoyant or depressed, and the same was felt to be true of price increases.

Consistent with this, management should not think that the company had a certain amount of ‘elbow room’ in pricing within which a price change would not bring about a reaction by competitors. It is important to remember that a number of theoretical arguments are examined for conjectured demand curves with relatively inelastic segments about the prevailing average price. They may best be understood as deriving from switching costs which customers must bear in changing suppliers.

In one study, one owner-manager confessed that switching costs of some customers were low, which suggests that a certain measure of customer ignorance encouraged lack of price responsiveness, though quality of service might also have played a role here. The owner-manager reported that changes in costs and changes in demand were the main reasons for altering selling price. A non-uniform price tariff was adopted with different prices being charged for large and small traders. Price rebates were offered in the form of bulk discounting.

Large institutional customers in the public sector were perceived to be relatively more price sensitive than other purchasers and seemed to put tight controls on costs. The owner-manager said, ‘On big orders the odd penny per square foot is significant’. The sorts of institutions he had in mind were hospitals or universities, which might make very big orders of several hundred window blinds at once, but would expect to pay only a very low price (e.g. a few pounds) per blind. These institutions were very tightly cash-constrained over the period concerned, as a consequence of budgetary stringency for most large public-sector institutions.

The account given might well have been different for institutions like commercial factories in large industrial estates. There was no such thing as a controlled price (e.g. set by government or trade association) or a recommended price for this service. No collective industry action was ever taken. The owner-manager did not agree with forming coalitions and would not contemplate blocking tactics against rivals. Advertising was undertaken, promoting the firm’s service over that of its rivals.

Newspaper advertising had been tried, but was found to be ineffective. The owner-manager was prepared to increase advertising in slump conditions but not to reduce it in boom conditions. Competition was perceived to be generally strong, but weak in some aspects (Anderson, et al, 1993). Logistics companies would benefit to following the right choices this company under study has made.

            Alternative packaging designs may be the last bit of low-hanging fruit available to companies who have exhausted most other distribution cost-reduction opportunities. While results vary by company, changing the weight, size, shape, material, and/or handling of a package can yield significant savings in packaging, transportation, and storage costs (Minahan, 1998).

 

Conclusion

            While costs of the transportation and distribution of goods and products are increasing, it is not without a solution. Development and implementation of cost reduction strategies in overall logistics systems in global businesses is needed in order to combat increasing costs. Although the strategies can help, a large factor is also contributed to the kind of management that is running the company. Without good management, the best cost-cutting strategies would still be useless.

References:
This paper contains references. It has been omitted to prevent this paper from being copied.
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